Metal Wire Mesh Manufacturing Process-Precision Manufacturing-Xinxiang Bashan Aviation Technology Co., Ltd.

Precision Manufacturing

Precision Manufacturing

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Metal Wire Mesh Manufacturing Process

01
Warping Process
Each spool of metal wire is neatly arranged on the warp creel, which can hold up to 500 spools at a time. The weight of each spool is carefully selected to ensure uniform and consistent tension throughout the process. During warping, the longitudinal (warp) wires are precisely aligned and wound onto the warp beam, laying a solid foundation for the subsequent weaving stage.

02
Drawing-in section
The pre-prepared warp beam is delivered to the drawing-in section, where the process is carried out off the loom to minimize changeover time and maximize machine availability. This step demands exceptional skill from the operators, who must work with great concentration and precision to manually guide each individual wire through the heddle eyes and reeds, ensuring continuous and accurate alignment.
The finer the mesh, the greater the difficulty of the drawing-in process. Both drawing-in and reed threading must adhere to zero-tolerance standards-a single misplaced wire could require hours of rework.

03
Weaving
After the drawing-in is completed, the warp beam is lifted onto the weaving machine, passing through the tying-in process before entering the weaving stage. Most of Bashan’s weaving equipment consists of CNC-controlled looms, ensuring maximum mesh accuracy and uniformity. Our weaving workshops have been specially upgraded to maintain stable temperature and humidity throughout the year. The workshop dedicated to producing ultrafine meshes is additionally equipped with air filtration systems.
As a principal drafter of national standards in China, Bashan has refined its weaving techniques over more than 70 years of experience. Our ultrafine plain weave meshes can reach up to 640 mesh count-a level that represents both a significant technical challenge and a demonstration of Bashan’s advanced specialization in metal mesh manufacturing.

04
Cleaning
Some customers require a high level of surface cleanliness for their mesh products. To meet these requirements, an additional cleaning process is applied when the mesh is ordered. Bashan employs proven cleaning techniques that ensure the mesh remains free of creases and is not adversely affected in any way. Our cleaning process is also more environmentally friendly.

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